I found some 22 gauge galvanized wire at the last real hardware store in Charlottesville. They had packs of 100 feet so I bought all three they had. I found why I had bought 20 gauge wire. The WACO Drawing Room Manual (D.R.M) page II-4 Shows 0.035" (20 gauge) wire for 1/8" cable as does WACO drawing 3800 this is the Army-Navy Standard. The D.R.M references WACO Spec. No. 25513 which I do not have. I'll need to find a copy of it. The cables on my WACO clearly use 0.025" (22 gauge) wire as shown in CAM 18.
I used the same process to wind the wire which is much easier to wind.
I went back and looked at my work to make the first batch of solder flux. I'm convinced I overheated it some time after making it. In the future the only way I will heat it is with a double boiler below a boil so it just melts but doesn't burn.
I did the soldering with just my big iron and it came out great. I was able to use the soldering iron to get right up to the Nicopress sleeve. I'll post some more explanation as I practice more. I really like the look of this wire and soldering much better.
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I also did my first cable end using the full wire wrap method. Because I didn't have anything on the end I dipped it in the solder pot. It looks just like the cables on the WACO minus the rusty cable. This is so cool!
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